MAINTENANCE SCHEDULES - DIESEL ENGINES - EXPORT

There are two maintenance schedules that show the required service for your vehicle.

First is Schedule “A”. It is for vehicles that are not operated under any of the conditions listed under Schedule “B.”

Second is Schedule "B". It is for vehicles that are operated under the conditions that are listed below and at the beginning of the schedule.

  • Day or night temperatures are below 0°C (32°F).
  • Stop and go driving.
  • Extensive engine idling.
  • Driving in dusty conditions.
  • Short trips of less than 16.2 km (10 miles).
  • More than 50% of your driving is at sustained high speeds during hot weather, above 32°C (90°F).
  • Trailer towing.
  • Taxi, police, or delivery service (commercial service).
  • Off-road or desert driving.

NOTE: Most vehicles are operated under the conditions listed for Schedule “B.”

Use the schedule that best describes your driving conditions. Where time and mileage are listed, follow the interval that occurs first.

CAUTION: Failure to perform the required maintenance items may result in damage to the vehicle.

    At Each Stop for Fuel

  • Check the engine oil level about 5 minutes after a fully warmed engine is shut off. Checking the oil level while the vehicle is on level ground will improve the accuracy of the oil level reading. Add oil only when the level is at or below the ADD or MIN mark.
  • Check the windshield washer solvent, add as required.

    Once a Month

  • Check the tire pressure and look for unusual wear or damage.
  • Inspect the battery, clean and tighten the terminals as required.
  • Check the fluid levels of engine coolant/anti-freeze deaeration bottle, brake master cylinder, and transmission, and add as needed.
  • Check all lights and all other electrical items for correct operation.

    At Each Oil Change

  • Change the engine oil filter.
  • Inspect the exhaust system.
  • Inspect brake hoses.
  • Check the engine coolant/anti-freeze level, hoses, and clamps.
  • Inspect engine accessory drive belts. Replace as necessary.
  • Inspect for the presence of water in the fuel filter/water separator unit.

Schedule “A”


Kilometers
 
20 000
 
40 000
 
60 000
 
80 000
 
(Miles)
 
(12,500)
 
(25,000)
 
(37,500)
 
(50,000)
 
Change the engine oil and engine oil filter.
 
X
 
X
 
X
 
X
 
Rotate the tires.
 
X
 
X
 
X
 
X
 
Check spare tire for proper pressure and correct stowage.
 
X
 
X
 
X
 
X
 
Inspect the engine air filter element. Replace as necessary.
 
X
 
 X
 
 
Replace the engine air filter element.
 
 X
 
 X
 
Replace the fuel filter/water separator unit.
 
 X
 
 X
 
Inspect the brake linings.
 
 X
 
 X
 
Drain the transfer case and refill.
 
 X
 
 X
 


Kilometers
 
100 000
 
120 000
 
140 000
 
160 000
 
(Miles)
 
(62,500)
 
(75,000)
 
(87,500)
 
(100,000)
 
Change the engine oil and engine oil filter.
 
X
 
X
 
X
 
X
 
Rotate the tires.
 
X
 
X
 
X
 
X
 
Check spare tire for proper pressure and correct stowage.
 
X
 
X
 
X
 
X
 
Inspect the engine air filter element. Replace as necessary.
 
X
 
 X
 
 
Replace the engine air filter element.
 
 X
 
 X
 
Replace the fuel filter/water separator unit.
 
 X
 
 X
 
Flush and replace the engine coolant/anti-freeze.
 
     X
 
Replace the engine accessory drive belt.
 
X
 
     
Inspect the brake linings.
 
 X
 
 X
 
Drain the transfer case and refill.
 
 X
 
 X
 

Inspection and service should be performed anytime a malfunction is observed or suspected. Retain all receipts. ♦ The replacement of such component is requested when there is superficial wear, bearing clearance, or evident grease leak.


Schedule “B”

Follow schedule “B” if you usually operate your vehicle under one or more of the following conditions.

  • Day or night temperatures are below 0°C (32°F).
  • Stop and go driving.
  • Extensive engine idling.
  • Driving in dusty conditions.
  • Short trips of less than 16.2 km (10 miles).
  • More than 50% of your driving is at sustained high speeds during hot weather, above 32°C (90°F).
  • Trailer towing.
  • Taxi, police, or delivery service (commercial service).
  • Off-road or desert driving.

Kilometers
 
10 000
 
20 000
 
30 000
 
40 000
 
50 000
 
(Miles)
 
(6,250)
 
(12,500)
 
(18,750)
 
(25,000)
 
(31,250)
 
Change the engine oil and engine oil filter.
 
X
 
X
 
X
 
X
 
X
 
Rotate the tires.
 
X
 
 X
 
 X
 
Check spare tire for proper pressure and correct stowage.
 
X
 
X
 
X
 
X
 
X
 
Inspect the engine air filter element. Replace as necessary.
 
X
 
 X
 
 X
 
Replace the engine air filter element.
 
 X
 
 X
 
 
Replace the fuel filter/water separator unit.
 
     X
 
 
Inspect the brake linings.
 
 X
 
 X
 
 
Drain the transfer case and refill.
 
       X
 
Drain and refill the front and rear axles.
 
 X
 
 X
 
 


Kilometers
 
60 000
 
70 000
 
80 000
 
90 000
 
100 000
 
(Miles)
 
(37,500)
 
(43,750)
 
(50,000)
 
(56,250)
 
(62,500)
 
Change the engine oil and engine oil filter.
 
X
 
X
 
X
 
X
 
X
 
Rotate the tires.
 
 X
 
 X
 
 
Check spare tire for proper pressure and correct stowage.
 
X
 
X
 
X
 
X
 
X
 
Inspect the engine air filter element. Replace as necessary.
 
 X
 
 X
 
 
Replace the engine air filter element.
 
X
 
 X
 
 X
 
Replace the fuel filter/water separator unit.
 
   X
 
   
Replace the engine accessory drive belt.
 
X
 
       
Inspect the brake linings.
 
X
 
 X
 
 X
 
Drain and refill the front and rear axles.
 
X
 
 X
 
 X
 
Drain and refill the transmission fluid, and change the filter.
 
       X
 
Drain the transfer case and refill.
 
       X
 


Kilometers
 
110 000
 
120 000
 
130 000
 
140 000
 
150 000
 
160 000
 
(Miles)
 
(68,750)
 
(75,000)
 
(81,250)
 
(87,500)
 
(93,750)
 
(100,000)
 
Change the engine oil and engine oil filter.
 
X
 
X
 
X
 
X
 
X
 
X
 
Rotate the tires.
 
X
 
 X
 
 X
 
 
Check spare tire for proper pressure and correct stowage.
 
X
 
X
 
X
 
X
 
X
 
X
 
Inspect the engine air filter element. Replace as necessary.
 
X
 
 X
 
 X
 
 
Replace the engine air filter element.
 
 X
 
 X
 
 X
 
Replace the engine accessory drive belt.
 
 X
 
       
Replace the fuel filter/water separator unit.
 
 X
 
     X
 
Flush and replace the engine coolant/anti-freeze.
 
         X
 
Inspect the brake linings.
 
 X
 
 X
 
   
Drain the transfer case and refill.
 
       X
 
 
Drain and refill the front and rear axles.
 
 X
 
 X
 
   

♦ Applies only if vehicle is used for frequent trailer towing, or fleet/commercial service.

† The replacement of such component is requested when there is superficial wear, bearing clearance, or evident grease leak.

WARNING: You can be badly injured working on or around a motor vehicle. Do only that service work for which you have the knowledge and the right equipment. If you have any doubt about your ability to perform a service job, take your vehicle to a competent mechanic.