5.7L ENGINE


GENERAL DESCRIPTION

DESCRIPTION
 
SPECIFICATION
 
Engine Type
 
90° V-8 OHV
 
Displacement
 
5.7 Liters
 
  345 ( Cubic Inches)
 
Bore
 
99.5 mm (3.91 in.)
 
Stroke
 
90.9 mm (3.58 in.)
 
Compression Ratio
 
9.6:1
 
Max. Variation Between Cylinders
 
25%
 
Firing Order
 
1-8-4-3-6-5-7-2
 
Lubrication
 
Pressure Feed - Full Flow
 
  Filtration
 
Cooling System
 
Liquid Cooled - Forced
 
  Circulation
 
Cylinder Block
 
Cast Iron
 
Cylinder Head
 
Aluminum
 
Crankshaft
 
Nodular Iron
 
Camshaft
 
Hollow Assembled Camshaft
 
Pistons
 
Aluminum Alloy
 
Connecting Rods
 
Powdered Metal
 


CYLINDER BLOCK

DESCRIPTION
 
SPECIFICATION
 
Metric
 
Standard
 
 
Cylinder Bore Diameter
 
99.50 mm
 
3.917 in.
 
Out of Round (MAX)
 
0.0076 mm
 
0003 in.
 
Taper (MAX)
 
0.0127 mm
 
0.0005 in.
 
Lifter Bore Diameter
 
21.45 - 21.425 mm
 
0.8444 - 0.8435 in.
 


PISTONS

DESCRIPTION
 
SPECIFICATION
 
Metric
 
Standard
 
 
Clearance
 
0.0215 - 0.0485 mm
 
0.0008 - 0.0019 in.
 
Measured at 38.0 mm ( 1.5 in.) Below Deck
 
   
Ring Groove Diameter
 
   
Groove #1
 
89.6 - 89.8 mm
 
3.527 - 3.535 in.
 
Groove #2
 
88.1 - 88.3 mm
 
3.468 - 3.476 in.
 
Weight
 
414.5 grams
 
14.62 oz
 
Piston Length
 
54.70 - 55.30
 
2.153 - 2.177 in.
 
Ring Groove Width
 
   
No. 1
 
1.51 - 1.54 mm
 
0.0594 - 0.0606 in
 
No. 2
 
1.51 - 1.53 mm
 
0.0594 - 0.0602 in.
 
No. 3
 
3.030 - 3.055 mm
 
0.1192 - 0.1202 in.
 


PISTON PINS

DESCRIPTION
 
SPECIFICATION
 
Metric
 
Standard
 
 
Clearance In Piston
 
0.009 - 0.018 mm
 
0.00035 - 0.0007 in.
 
Diameter
 
24.0 - 24.003 mm
 
0.9448 - 0.9449 in.
 
Length
 
70.53 - 71.03 mm
 
2.78 - 2.80 in.
 


PISTON RINGS

DESCRIPTION
 
SPECIFICATION
 
Metric
 
Standard
 
 
Ring Gap
 
   
Top Compression Ring
 
0.23 - 0.38 mm
 
0.0090 - 0.0149 in.
 
Second Compression Ring
 
0.35 - 0.60 mm
 
0.0137 - 0.0236 in.
 
Oil Control (Steel Rails)
 
0.15 - 0.66 mm
 
0.0059 - 0.0259 in.
 
Side Clearance
 
   
Top Compression Ring
 
.02 - .068 mm
 
0.0007 - 0.0026 in.
 
Second Compression Ring
 
0.02 - 0.058 mm
 
0.0007 - 0.0022 in.
 
Oil Ring (Steel Ring)
 
.019 - .229 mm
 
.0007 - .0091 in.
 
Ring Width
 
   
Top Compression Ring
 
1.472 - 1.490 mm
 
0.0579 - 0.0586 in.
 
Second Compression Ring
 
1.472 - 1.490 mm
 
0.0579 - 0.0586 in.
 
Oil Ring (Steel Rails)
 
0.447 - 0.473 mm
 
0.0175 - 0.0186 in.
 


CONNECTING RODS

DESCRIPTION
 
SPECIFICATION
 
Metric
 
Standard
 
 
Piston Pin Bore Diameter
 
23.955 - 23.975 mm
 
0.9431 - 0.9438 in.
 
Side Clearance
 
0.10 - 0.35 mm
 
0.003 - 0.0137 in.
 


CRANKSHAFT

DESCRIPTION
 
SPECIFICATION
 
Metric
 
Standard
 
 
Main Bearing Journal Diameter
 
64.988 - 65.012 mm
 
2.5585 - 2.5595 in.
 
Bearing Clearance
 
0.023 - 0.051 mm
 
0.0009 - 0.002 in.
 
Out of Round (MAX)
 
0.005 mm
 
0.0002 in.
 
Taper (MAX)
 
0.003 mm
 
0.0001 in.
 
End Play
 
0.052 - 0.282 mm
 
0.002 - 0.011 in.
 
End Play (MAX)
 
0.282 mm
 
0.011 in.
 
Connecting Rod Journal Diameter
 
53.992 - 54.008 mm
 
2.125 - 2.126 in.
 
Bearing Clearance
 
0.020 - 0.060 mm
 
0.0007 - 0.0023 in.
 
Out of Round (MAX)
 
0.005 mm
 
0.0002 in.
 
Taper (MAX)
 
0.003 mm
 
0.0001 in.
 


CAMSHAFT

DESCRIPTION
 
SPECIFICATION
 
Metric
 
Standard
 
 
Bearing Journal Diameter
 
   
No. 1
 
58.2 mm
 
2.29 in.
 
No. 2
 
57.8 mm
 
2.27 in.
 
No. 3
 
57.4 mm
 
2.26 in.
 
No. 4
 
57.0 mm
 
2.24 in.
 
No. 5
 
43.633 mm
 
1.72 in.
 
Bearing To Journal Clearance Standard
 
   
No. 1
 
0.040 - 0.080 mm
 
.0015 - .003 in.
 
No. 2
 
0.050 -0.090 mm
 
0.0019 - .0035 in.
 
No. 3
 
0.040 - 0.080 mm
 
.0015 - .003 in.
 
No. 4
 
0.050 - 0.090 mm
 
0.0019 - .0035 in.
 
No. 5
 
0.040 - 0.080 mm
 
.0015 - .003 in.
 
Camshaft End Play
 
.080 - 0.290mm
 
0.0031 - 0.0114 in.
 


VALVE TIMING

DESCRIPTION
 
SPECIFICATION
 
Intake
 
 
Opens (BTDC)
 
5.0°
 
Closes (ATDC)
 
255.0°
 
Exhaust
 
 
Opens (BTDC)
 
236°
 
Closes (ATDC)
 
32°
 
Duration
 
269.3°
 
Valve Overlap
 
37°
 


CYLINDER HEAD

DESCRIPTION
 
SPECIFICATION
 
Valve Seat Angle
 
44.5° - 45.0°
 
Valve Seat Runout (MAX)
 
0.05 mm (0.0019 in.)
 
Valve Seat Width (Finish)
 
 
Intake
 
1.18 - 1.62 mm
 
  (0.0464 - 0.0637 in.)
 
Exhaust
 
1.48 - 1.92 mm
 
  (0.0582 - 0.0755 in.)
 
Guide Bore Diameter (Std.)
 
7.975 - 8.00 mm
 
  (0.313 - 0.314 in.)
 


HYDRAULIC TAPPETS

DESCRIPTION
 
SPECIFICATION
 
Metric
 
Standard
 
 
Body Diameter
 
21.387 - 21.405 mm
 
0.8420 - 0.8427 in.
 
Clearance (To Bore)
 
0.020 - 0.063 mm
 
0.0007 - 0.0024 in.
 
Dry Lash
 
3.0 mm (at the valve)
 
0.1181 in.
 


VALVES

DESCRIPTION
 
SPECIFICATION
 
Face Angle
 
45.0° - 45.5°
 
Head Diameter
 
 
Intake
 
50.67 - 50.93 mm
 
  (1.99 - 2.00 in.)
 
Exhaust
 
39.27 - 39.53 mm
 
  (1.54 - 1.55 in.)
 
Length (Overall)
 
 
Intake
 
123.38 - 123.76 mm
 
  (4.857 - 4.872 in.)
 
Exhaust
 
120.475 - 120.855 mm
 
  (4.743 - 4.758 in.)
 
Stem Diameter
 
 
Intake
 
7.935 - 7.953 mm
 
  (0.312 - 0.313 in.)
 
Exhaust
 
7.932 - 7.950 mm
 
  (0.312 - 0.313 in.)
 
Stem - to - Guide Clearance
 
 
Intake
 
0.022 - 0.065 mm
 
  (0.0008 - 0.0025 in.)
 
Exhaust
 
0.025 - 0.065 mm
 
  (0.0009 - 0.0025 in.)
 
Valve Lift ( @ Zero Lash)
 
 
Intake
 
12.0 mm (0.472 in.)
 
Exhaust
 
11.70 mm (0.460 in.)
 


VALVE SPRING

DESCRIPTION
 
SPECIFICATION
 
Spring Force (Valve Closed)
 
 
Intake and Exhaust
 
435.0 N +/- 22.0 N @ 45 mm
(97.8 lbs +/- 5.0 lbs. @ 1.771 in.)
 
Spring Force (Valve Open)
 
1077.0 N +/- 48.0 N @ 32.6 mm.
 
Intake and Exhaust
 
( 242.0 lbs. +/- 11 lbs. @ 1.283 in. )
 
Free Length (approx)
 
55.6 mm (2.189 in.)
 
Number of Coils
 
 
Intake and Exhaust
 
7.95
 
Wire Diameter
 
 
Intake and Exhaust
 
4.95 × 4.1 mm
 
  (0.194 - 0.161 in.)
 
Installed Height (Spring Seat to Bottom of Retainer)
 
 
Intake and Exhaust
 
46.0 mm (1.81 in.)
 


OIL PUMP

DESCRIPTION
 
SPECIFICATION
 
Clearance Over Rotors (MAX)
 
0.095 mm (0.0038 in.)
 
Outer Rotor to Pump Body Clearance (MAX)
 
.235 mm (.009 in.)
 
Tip Clearance Between Rotors (MAX)
 
0.150 mm (0.006 in.)
 


OIL PRESSURE

SPECIFICATION
 
SPECIFICATION
 
At Curb Idle Speed (MIN)*
 
25 kPa (4 psi)
 
@ 3000 rpm
 
170 - 758 kPa (25 - 110 psi)
 
* CAUTION: If pressure is zero at curb idle, DO NOT run engine