FUEL CONTAMINATION

If a diesel engine's fuel supply has been contaminated (with gasoline, water, etc.), the following procedure must be followed:


(Refer to 14 - FUEL SYSTEM/FUEL DELIVERY - STANDARD PROCEDURE-DRAINING FUEL TANK)

CAUTION: Dispose of petroleum based products in a manner consistent with all applicable Local, State, Federal, and Provincial regulations.


(Refer to 14 - FUEL SYSTEM/FUEL DELIVERY/FUEL TANK - REMOVAL)
(Refer to 14 - FUEL SYSTEM/FUEL DELIVERY/FUEL TANK - INSTALLATION)

(Refer to 14 - FUEL SYSTEM/FUEL DELIVERY/FUEL FILTER / WATER SEPARATOR - REMOVAL)
(Refer to 14 - FUEL SYSTEM/FUEL DELIVERY/FUEL FILTER / WATER SEPARATOR - INSTALLATION)


CAUTION: With the high pressure fuel system in this vehicle, any residual contaminated fuel will be removed very quickly. Shut off the engine immediately if signs of engine damage are noted.

The engine should then be evaluated to determine if the contaminated fuel has caused any damage to the fuel system and/or engine. Indicators that the fuel system has been damaged include the following:

  • Unstable fuel rail pressure. This can manifest itself as instability of idle speeds, excessive undershoot/overshoot at engine start-up, or excessive undershoot/overshoot when the engine operating conditions change. A typical engine response to a large rail pressure undershoot would be a decrease in engine speed or engine stall.
  • Excessive noise from the engine. This could indicate poor rail pressure control or the inability of the injection system to inject the proper amount of fuel.
  • Excessive smoke (black or white). This could indicate the inability of the fuel system to inject the proper amount of fuel.

NOTE: If any of these conditions are exhibited after cleaning the fuel system, proceed to the appropriate engine electrical diagnostic information. Repair the fuel system and/or engine as necessary.