DISASSEMBLY

Position transfer case in a shallow drain pan. Remove drain plug and drain any remaining lubricant remaining in case.

COMPANION FLANGE AND RANGE LEVER

NOTE: Be sure to note the orientation of the range lever (lever up or down) so that it may be re-installed in the same direction.

REAR EXTENSION

OIL PUMP AND REAR CASE

CAUTION: Do not remove the bolts holding the oil pump cover to the rear case half. The oil pump cover is aligned to the rear output shaft bearing inner race and will become mis-aligned if the bolts are loosened. If the transfer case failure has generated any debris which may have become trapped in the oil pump, the rear case and oil pump assembly MUST be replaced.

FRONT OUTPUT SHAFT AND DRIVE CHAIN

SHIFT FORKS AND MAINSHAFT

MAINSHAFT

INPUT AND PLANETARY GEAR

INPUT AND PLANETARY GEAR